Packing Tape in Australia: Types, Microns, and Best Uses (2025 Guide)

Introduction to Packing Tape in Australia

Why Packing Tape Matters More Than You Think

Let’s face it—packing tape is the unsung hero of the shipping and logistics world. It might seem like just another office or warehouse supply, but the truth is, your choice of tape can make or break your packaging success. Ever received a package with tape peeling off? Or worse, had your box burst open during transit? That’s what happens when the wrong tape is used.

Packing tape isn’t a one-size-fits-all product. It’s a calculated choice based on what you're packing, where it’s going, and how it will be handled. In Australia, with our unique climate variations—from the tropical humidity of Queensland to the bone-dry heat of WA—the right packing tape can ensure your packages arrive sealed, safe, and secure. Especially as e-commerce continues booming across the country, businesses and individuals alike are realizing how crucial the right packing tape is to streamline logistics and boost professionalism.

In 2025, choosing the right packing tape is no longer about grabbing the cheapest roll. With new adhesives, sustainable options, and specialized tape for different environments, there’s a whole science behind sticking things together properly. And that's exactly what this guide is here to unpack—pun fully intended.

Overview of the Australian Packaging Industry

The Australian packaging industry is currently valued at over AUD 35 billion and growing steadily, especially in sectors like e-commerce, agriculture, and manufacturing. With sustainability and efficiency leading the charge, there's been a shift toward eco-conscious solutions and durable materials—including tape.

Logistics giants like Australia Post and courier services like Sendle and Fastway are handling millions of parcels daily, and reliable packaging tape plays a critical role in this high-stakes chain. Furthermore, as more small businesses move online and DIY shipping becomes mainstream, understanding the fundamentals of packing tape is no longer reserved for warehouse managers.

The country’s harsh conditions—heat, cold, UV exposure, and moisture—mean not all tapes are created equal. Importantly, brands and suppliers in Australia are adapting, offering a wide range of packing tapes tailored for domestic use, international shipping, and specialty needs. Whether you're shipping out bulk wine orders from South Australia or boutique handmade soaps from Tasmania, the right tape ensures your product arrives in mint condition.

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Understanding the Types of Packing Tape

Acrylic Packing Tape

Acrylic packing tape is a common go-to for many Australians. Why? Because it’s affordable, easy to use, and performs well in a variety of everyday situations. It features a water-based acrylic adhesive that holds up in moderate temperatures and dry climates, making it ideal for general-purpose use.

This type of tape is particularly suitable for sealing cardboard boxes in office moves, e-commerce orders, or household storage. It’s UV-resistant and doesn’t yellow over time, which is great for packages that may sit in storage or on shelves for extended periods.

But it’s not all sunshine. Acrylic tape isn’t known for its tackiness in colder or humid environments. So if you’re in northern Queensland or need something for refrigerated shipping, it might not be your best bet.

Here’s what makes acrylic tape stand out:

• Cost-effective and widely available

• UV-resistant

• Good for medium-weight packages

• Performs best in temperatures between 10°C to 40°C

Pro tip: For lighter items being sent locally or stored indoors, acrylic tape is a safe and budget-friendly option.

Hot Melt Packing Tape

Hot melt tape is the workhorse of the warehouse. If acrylic is the everyday hero, hot melt is the superhero—strong, fast, and versatile. It’s made with synthetic rubber adhesive that offers aggressive tack and excellent holding power. This makes it perfect for sealing heavy cartons, especially those being shipped or handled roughly.

In Australian industrial settings, hot melt tape is favored due to its quick-stick property. It adheres instantly to corrugated boxes and remains firm even under high-pressure situations. While it may cost slightly more than acrylic, it’s worth the investment for anyone dealing with high-volume or heavy-duty shipping.

Ideal uses include:

• Bulk shipments

• Online orders with fragile or heavy items

• Warehousing and fulfillment centers

However, it’s sensitive to UV light and may yellow or lose adhesion over time if stored in direct sunlight. Storage in cool, dry areas is recommended.

Solvent-Based Packing Tape

Solvent-based tapes are the high-performance choice for tough environments. These tapes use natural rubber adhesives that perform exceptionally in extreme conditions—whether that's cold storage or high humidity. Think refrigerated goods, exports by sea, or anything that needs to be tightly sealed against moisture.

Australia’s coastal states and regions with high humidity (looking at you, Northern Territory) will benefit from this type of tape. It’s a favorite among exporters and food suppliers who require a reliable seal in all conditions.

Key benefits:

• Performs well from -20°C to 50°C

• Resistant to moisture and temperature swings

• Ideal for long-term storage or international shipping

If you're operating in cold chain logistics or exporting across oceans, solvent-based tape is your most reliable ally.

Specialty Tapes (Reinforced, Tamper-Evident, etc.)

As industries evolve, so do tape technologies. Specialty packing tapes have entered the scene to solve specific problems. Reinforced tape, for example, contains fiberglass or synthetic mesh for extra tensile strength—great for securing large pallets or bundling items.

Tamper-evident tapes, on the other hand, show signs if someone tries to peel or tamper with the seal. They’re often used in pharmaceuticals, electronics, or high-value goods where security is a top priority.

Other specialty options include:

• Biodegradable or compostable tapes

• Custom-printed branding tapes

• Double-sided industrial-grade tapes

These niche products are becoming increasingly accessible to businesses of all sizes, thanks to growing demand and better local manufacturing.

What Are Tape Microns and Why They Matter

Definition of Microns in Tape Manufacturing

Microns are the unsung metric heroes in the packing tape world. In simple terms, a micron (μm) is one-millionth of a meter. In the context of packing tape, microns refer to the thickness of the tape—specifically, the combined thickness of the film (or backing) and adhesive layer. This tiny measurement can make a huge difference in performance, strength, and cost.

The higher the micron count, the thicker and stronger the tape. Common packing tapes in Australia range between 35 to 75 microns, though premium industrial tapes may exceed 90 microns. For example:

• 35-40 micron: Lightweight tape, suitable for low-risk or temporary packaging.

• 45-50 micron: Standard tape for general use, including e-commerce parcels.

• 60-75 micron: Heavy-duty applications, bulk shipments, or rough handling.

• 90+ micron: Extreme conditions like export, cold storage, or high-value goods.

Understanding microns is crucial when choosing tape for your specific use case. Too thin, and it might peel or snap. Too thick, and you might be overpaying for a level of strength you don't need.

How Micron Level Affects Performance and Durability

Tape thickness directly affects how it behaves under pressure—literally. A higher micron tape offers stronger adhesion, better resistance to tearing or snapping, and more tolerance for heavy or oddly shaped packages.

Let’s break it down:

• Durability: Thicker tape resists tearing during application and transit.

• Load Capacity: Higher micron tapes can handle heavier boxes without failing.

• Stickiness: More adhesive often means better bonding to surfaces.

• Climate Resilience: Thicker tapes generally perform better in fluctuating temperatures or humidity.

However, it’s a balance. Using a 75-micron tape to seal a 1kg parcel of handmade candles is overkill (and expensive). But using a 38-micron tape to seal a 25kg box of parts is asking for a packaging disaster.

If your packages face warehouse stacking, long-haul transport, or external storage, opt for higher microns. For indoor, lightweight, short-distance deliveries, a 45-50 micron tape will do the job just fine.

Choosing the Right Micron for Different Applications

In Australia, choosing the right micron level comes down to three main factors: weight, handling, and climate.

Here’s a handy guide for selecting the right micron:

This isn’t just about avoiding failed deliveries—it’s about customer satisfaction, brand perception, and operational efficiency. No one wants to be the brand with ripped-open boxes arriving at their customer’s door.

And with 2025’s increasing focus on sustainable and cost-efficient logistics in Australia, nailing your micron selection is both a smart and eco-conscious move.

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Best Uses for Each Type of Packing Tape

Tape for E-Commerce and Retail Packaging

In the world of online shopping, first impressions matter—especially when it comes to packaging. E-commerce brands across Australia—from boutique skincare sellers in Melbourne to Etsy stores in Byron Bay—are leaning heavily on reliable, presentable packing tape that matches their aesthetic and withstands the rigors of shipping.

The key priorities here? Clarity, cost-effectiveness, and branding.

For e-commerce, acrylic or hot melt tape in the 45-55 micron range is usually ideal. It offers enough adhesion for cardboard boxes, doesn't break the bank, and can be applied manually or with dispensers. Hot melt offers that quick-stick satisfaction for fast-paced operations, while acrylic provides a clean, UV-resistant finish for packages that sit in post office bins or storage before delivery.

Retail packaging also opens up opportunities for custom-printed tape—branding your tape with logos, slogans, or messages like “Thank You” or “Fragile – Handle With Care.” This not only boosts brand recognition but also creates a memorable unboxing experience, which is a major part of modern retail marketing.

Tips for retail packaging with tape:

• Use tape that matches or complements your brand colors

• Go for clear acrylic tape if aesthetics are key

• Use pre-printed tapes to reduce extra labeling costs

• Choose 45-50 micron range for most products under 10kg

In 2025, as more Aussies shop online, investing in tape that secures your goods and showcases your brand is a double win.

Tape for Industrial and Heavy-Duty Packaging

Industrial and bulk shipping isn’t the place to go cheap on packing tape. Here, durability and performance take center stage. Australian companies in manufacturing, mining, agriculture, and export sectors often ship large, heavy, or high-value items. Using subpar tape can result in significant losses or damages.

For these applications, hot melt, solvent-based, and reinforced tapes in the 65-90+ micron range are the gold standard. These tapes offer unmatched holding power, resistance to tearing, and weather durability.

Use cases include:

• Machinery parts shipping

• Construction materials

• Bulk produce

• Palletized goods

• Hazardous materials

Industrial tape users also benefit from automatic taping systems and large dispenser rolls (often 1000m+), which reduce downtime and labor costs.

Important factors for industrial tape:

• High tensile strength

• Instant adhesion

• Compatibility with various surfaces (plastic, metal, cardboard)

• Resistance to temperature changes and UV exposure

In short: don’t skimp on tape when your shipment is worth thousands.

Tape for Cold Storage and Temperature-Sensitive Environments

Australia’s food and pharma industries rely heavily on cold chain logistics, which means tape needs to stick even when the box is freezing. Regular acrylic or hot melt tapes won’t cut it here—they lose adhesion or become brittle.

Enter solvent-based and special cold-temp tapes, built to hold up from -20°C to +50°C without losing grip. These tapes are made with natural rubber adhesives that retain flexibility and strength, even in icy or humid conditions.

Perfect for:

• Frozen food packaging

• Pharmaceutical shipping

• Wine or beverage logistics

• International air freight

These tapes typically range from 60-75 microns, ensuring both temperature resilience and physical strength.

For businesses in cold chain logistics, choosing the right tape isn’t just smart—it’s critical.

Eco-Friendly and Biodegradable Tape Options

Sustainability is no longer a trend—it’s a requirement. In 2025, Aussie businesses are under pressure to reduce plastic use and carbon footprints. That includes swapping out traditional polypropylene tapes for eco-friendly alternatives.

Options include:

• Paper packing tape with water-activated adhesive

• Compostable PLA tape

• Plant-based acrylic adhesive tapes

• Biodegradable cellulose tape

These tapes work well for small to medium parcels and are accepted in most commercial composting or recycling programs in Australia.

Ideal for:

• Eco-conscious brands

• Organic food and product businesses

• Zero-waste packaging

While they might not match the industrial strength of reinforced plastic tapes, they’re more than sufficient for standard shipping—and they make a strong ethical statement.

Factors to Consider When Buying Packing Tape in Australia

Climate and Storage Conditions

Australia’s climate is one of the most diverse in the world—ranging from the scorching heat of the outback to the cool, wet environments of Tasmania. This variability makes it essential to factor in local conditions when selecting your packing tape.

Heat and humidity can wreak havoc on certain adhesive types. For example, acrylic tape may struggle in very hot or humid conditions as its water-based adhesive can soften or lose grip. In contrast, hot melt and solvent-based tapes are more resilient, offering better performance across extreme temperatures.

Let’s break it down by region:

• Queensland & Northern Territory: High humidity and heat. Opt for solvent-based or hot melt tapes.

• Western Australia: Dry heat, with some cold desert nights. Stick with hot melt or high-micron reinforced tape.

• Victoria & Tasmania: Cooler and wetter. Choose solvent-based or moisture-resistant tape.

• NSW & South Australia: Temperate zones allow for broader choices, including acrylic.

Storage conditions also matter. If your inventory sits in warehouses without climate control or experiences large temperature fluctuations, your tape must be up for the challenge. Cold storage? Go solvent. Sunlit storage? Avoid UV-sensitive hot melt tapes.

Proper tape selection prevents returns, damage claims, and unhappy customers—especially for growing businesses that rely heavily on reliable logistics.

Tape Width and Length Considerations

Tape width and roll length are often overlooked but make a big difference in usage, efficiency, and cost.

Standard widths in Australia include:

• 48mm (2 inches) – The most common size for box sealing

• 36mm (1.5 inches) – For smaller boxes or retail items

• 72mm (3 inches) – Heavy-duty packaging and wide-surface boxes

For roll lengths, you’ll typically find:

• 66m to 100m – Standard rolls for manual use

• 330m to 1000m – Machine rolls for automated dispensers in warehouses

The right width ensures the tape covers enough surface area on the box flaps for a secure seal. For example:

• Lightweight parcels (under 5kg) can get by with 36mm tape.

• Medium to heavy parcels (5kg to 15kg) need at least 48mm tape.

• Heavy-duty or export items (15kg+) benefit from 72mm tape for maximum coverage.

Also, longer rolls mean fewer roll changes and better cost efficiency—especially in high-volume environments.

Cost-Effectiveness vs Quality Trade-Off

Everyone loves a good deal—but when it comes to packing tape, cheapest doesn’t always mean best. In fact, buying cheap tape can lead to:

• More waste (because you need to double-wrap)

• Failed deliveries (due to broken seals)

• Frustrated staff (struggling to get it to stick)

• Damaged customer perception

That said, you don’t need to go premium unless your situation demands it. It’s about matching performance to purpose.

Here’s a quick guide to balancing cost and quality:

• Budget acrylic tape: Ideal for short-term, lightweight shipping and indoor storage.

• Mid-range hot melt tape: Best for daily e-commerce use and general shipping.

• Premium solvent tape: Worth the price for heavy, export, or refrigerated goods.

Think long-term: a tape that holds strong might save you from costly rework, returns, or bad reviews. As the saying goes—buy cheap, buy twice.

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Top Packing Tape Brands Available in Australia (2025 Update)

Leading Local Manufacturers

Australia is home to several reputable packing tape manufacturers producing high-quality products tailored for our unique environment. Supporting local not only boosts the economy but ensures faster delivery, lower shipping costs, and easier customer support.

Top local brands include:

• Signet – A go-to for Aussie warehouses and e-commerce brands. Offers a wide range from general-purpose to heavy-duty tapes.

• OPP Tape Australia – Known for custom-printed and biodegradable tape options.

• RLA Polymers – Manufactures premium adhesive products, including industrial-strength tapes.

These brands understand the nuances of Aussie climates and logistics challenges, giving them a leg up over generic imports.

Best Import Options

If you’re looking for specialized or bulk options, several international brands have made a name in Australia for their performance and pricing.

Top imported brands:

• 3M – A global leader in tape technology. Offers everything from high-strength to eco-friendly solutions.

• Tesa – German-engineered tapes with superior adhesive science, especially in industrial and cold-storage sectors.

• Scotch – Known for both office and heavy-duty tape lines. Widely available and trusted.

While import options often bring advanced features or better branding options, they may come with higher price tags or longer lead times.

Online vs In-Store Buying Tips

When it comes to buying packing tape in 2025, you've got options. Here’s how they stack up:

Online:

• Pros: Better variety, bulk discounts, reviews to guide choices, doorstep delivery.

• Cons: Can’t test before purchase, delivery delays.

In-store (e.g., Officeworks, Bunnings, local packaging suppliers):

• Pros: Immediate purchase, chance to touch/test product, no delivery fees.

• Cons: Limited stock, often more expensive than bulk online rates.

Smart buyers often combine the two: test in-store, then buy in bulk online. Look for subscription models or repeat-order discounts if you’re running a business.

Also, keep an eye on:

• Bundle deals that include dispensers or cutters

• Free shipping on orders over certain thresholds

• Sustainability credentials like recyclable cores or biodegradable options

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How to Apply Packing Tape Effectively

Manual vs Dispenser Application

You might think applying tape is straightforward—but doing it right can drastically improve package integrity and reduce waste.

Manual application (pulling and tearing tape by hand) is fine for low-volume users or occasional packaging. However, it often results in:

• Wasted tape from uneven tearing

• Poor tension and seal strength

• Frustration (especially if it sticks to itself)

Tape dispensers solve these problems with:

• Built-in cutting blades

• Adjustable tension settings

• Ergonomic handles for fatigue-free use

In warehouses or busy shipping stations, dispensers are a must. For businesses shipping 20+ parcels a day, the investment pays off quickly.

Avoiding Common Tape Failures

Tape failure is usually caused by one of three things:

1. Wrong tape type for the box material or weight.

2. Dirty, dusty, or damp surfaces preventing proper adhesion.

3. Poor application technique, such as weak tension or improper sealing.

To avoid issues:

• Always apply tape to clean, dry surfaces.

• Use at least three strips per box: one down the middle, and one on each side.

• Reinforce heavy packages with H-taping (where tape forms an ‘H’ over the box flaps).

• Store tape in a cool, dry place away from direct sunlight.

A well-applied tape saves time, reduces returns, and keeps your operation running smoothly.

Best Practices for Long-Term Storage

If you’re buying tape in bulk, proper storage matters. Even the best tape can degrade if stored incorrectly.

Here’s how to store tape the right way:

• Keep rolls in their original packaging until needed.

• Store in a cool, dry environment (15°C to 25°C ideal).

• Avoid direct sunlight or UV exposure.

• Don’t stack too many rolls vertically (can deform the roll or core).

When in doubt, rotate stock (FIFO: first in, first out) and check expiry dates if applicable. Yes, some adhesives degrade over time!

The Environmental Impact of Packing Tape

Sustainable Alternatives

The environmental toll of traditional packing tape is becoming a serious concern. Most conventional tapes—like BOPP (biaxially oriented polypropylene) or PVC—are made from petroleum-based plastics and synthetic adhesives. These materials aren’t biodegradable and often end up in landfills, even when attached to recyclable cardboard.

That’s where sustainable tape alternatives come into play.

In 2025, more Australian businesses are choosing:

• Paper-based tape: Made from kraft paper and water-activated adhesive (WAT). Fully recyclable and compostable.

• Cellulose tape: Plant-based and biodegradable; excellent for light packaging.

• PLA (polylactic acid) tape: Derived from corn starch and compostable under industrial conditions.

• Custom eco-branded tape: Adds brand value while promoting green practices.

Using eco-tape doesn’t just help the planet—it also speaks volumes to eco-conscious customers. Studies show that over 60% of Australian consumers prefer to buy from brands that actively reduce their environmental footprint.

Recycling Compatibility in Australia

The sad truth is: even if your cardboard box is recyclable, adding plastic tape can reduce its chances of being recycled. Most councils in Australia accept cardboard but advise residents to remove all plastic tape first.

That’s a major reason to switch to:

• Water-activated paper tape: 100% recyclable with cardboard

• Natural rubber adhesive tapes: Less harmful during incineration

• Label-free recyclable tapes: Eliminates the need for waste sorting

If you’re running a business, clearly labeling your packages with “Recyclable Tape Used” helps both customers and recycling facilities sort waste properly.

Also, be cautious of “eco-friendly” greenwashing. Always look for verified claims like:

• AS 4736 certification (for compostability in Australia)

• FSC certification (for responsibly sourced paper tape)

• Biodegradable or recyclable logos backed by third-party testing

Corporate Responsibility and Green Logistics

Big brands like Woolworths and Australia Post are investing in green packaging solutions—setting the trend for small and medium-sized businesses to follow.

Here’s what you can do as a responsible business:

• Audit your packaging process

• Reduce or eliminate plastic-based tapes

• Educate your customers about recycling tape

• Partner with suppliers who offer carbon-neutral or recycled tape options

Some logistics partners now even charge a premium for plastic-heavy packaging or offer discounts to eco-friendly businesses. With Australia aiming for 80% waste reduction by 2030, now is the time to make sustainable packaging—including tape—a core part of your business strategy.

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Cost Comparison: Budget vs Premium Packing Tapes

Price Range Analysis

Packing tape prices in Australia vary based on adhesive type, micron thickness, length, and brand. Here's a 2025 cost breakdown:

Bulk buying and wholesale accounts can significantly reduce per-roll costs, especially for hot melt and solvent tapes. Machine rolls (up to 1000m) offer better value per meter but require compatible dispensers.

Value Over Time: Durability and Reusability

Durability isn't just about sticking power—it’s about saving time, reducing waste, and improving delivery success. Premium tapes with higher microns:

• Need fewer strips per box

• Reduce returns due to damage

• Last longer in storage

• Boost customer confidence

In contrast, cheap tape might tear, peel, or fail during transit—leading to rework, extra material use, or worse: negative reviews.

Don’t forget to factor in labor costs. Poor-quality tape slows down workers and causes frustration, while premium tape applied with efficient dispensers can increase productivity.

Where to Save and Where to Invest

Here’s a quick tip list:

• Save on: Lightweight packages, temporary storage, office use

• Invest in: E-commerce fulfillment, exports, cold storage, branded packaging

The sweet spot for most businesses? Hot melt tape around 50-55 microns. It offers a great mix of affordability, strength, and versatility—perfect for the average Aussie retailer or warehouse.

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Trends in Packaging Tape for 2025 and Beyond

Innovations in Tape Adhesives

Adhesive technology is rapidly evolving. In 2025, expect to see:

• Bio-based adhesives: Derived from plants, safe for food contact

• Smart adhesives: Activate only under specific pressure or temperature

• Low-noise adhesives: For quieter application in office or retail environments

These innovations are helping industries reduce carbon footprints, improve productivity, and tackle very specific logistical challenges.

Smart Packaging and Traceability

Packaging is going digital, and tape is joining the movement. In the future, you’ll see:

• QR-coded tape: For tracking parcels or providing product info

• Tamper-proof indicators: That change color when interfered with

• Integrated NFC chips: Especially in high-value or regulated shipments

Australian e-commerce brands are beginning to adopt these technologies for enhanced customer engagement and shipping security.

Predictions for Tape Design and Branding

Design matters more than ever. Expect to see:

• Custom-printed biodegradable tapes dominating the eco-conscious sector

• Bold, branded tapes with social media hashtags or QR codes

• Minimalist designs for luxury brands

Consumers judge packaging, and branded tape helps make that first impression a memorable one. In 2025, plain brown boxes sealed with boring tape are quickly becoming a thing of the past.

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Conclusion

Packing tape may seem simple, but in reality, it’s a vital tool in the success of any shipping, storage, or logistics operation—especially in a country as climate-diverse and e-commerce-driven as Australia.

From acrylic and hot melt to solvent-based and eco-friendly tapes, each type has its own strengths. Micron levels play a critical role in how the tape performs, while brand selection, application methods, and environmental concerns further influence your choice.

Whether you're a small business shipping daily orders, a warehouse manager overseeing bulk exports, or just someone moving house, understanding your tape options ensures your packages stay sealed and your deliveries stay stress-free.

Choose smart. Seal strong. Stay sustainable.

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FAQs

What is the best tape for shipping heavy boxes?

Hot melt or solvent-based tape in the 60–75 micron range is ideal for heavy boxes. They offer strong adhesion and durability, especially for rough handling and long-distance shipping.

Can I recycle used packing tape in Australia?

Traditional plastic tapes should be removed before recycling cardboard. However, water-activated paper tapes are recyclable along with the box and are the better eco-friendly option.

How do I know what micron tape I need?

Choose based on the weight and conditions. Light items (under 5kg): 38–45 microns. Medium (5–15kg): 50–60 microns. Heavy-duty or exports: 65–90+ microns.

Is eco-friendly tape strong enough for parcels?

Yes, most paper-based or biodegradable tapes perform well for small to medium-weight parcels (up to 10–15kg). Ensure you choose reputable, certified eco-tape brands.

What's the difference between hot melt and acrylic tape?

Hot melt has a rubber-based adhesive for quick, strong bonding—ideal for fast-paced shipping. Acrylic uses water-based adhesive, better for long-term storage and UV resistance.